# What is Concrete Spalling? (Causes, Prevention, Treatment)

> Concrete has tremendous versatility and is utilized for a variety of different projects from superstructures to pool patios.

_Brian Dalinghaus · 2021-04-05_

Video: [Everything You Need to Know About Concrete Spalling](https://www.youtube.com/watch?v=G1psMimdYpk)

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Concrete has tremendous versatility and is utilized for a variety of different projects from superstructures to pool patios.

If poured and cared for correctly, concrete can last a very long time, long enough to survive a couple generations of bloody knees and chalk art.

However, concrete is not invincible to weathering by the elements. Just like untreated wood rots, untreated concrete spalls.

To [[sign:concrete-repair/pitting-flaking-staining|learn more about how spalling]] can cause foundation failure, check out our exhaustive **[[silo:foundation-repair|Ultimate Guide To Foundation Repair]]**.

Spalling can _ruin the structural integrity of the concrete_ and _compromise any supported loads_.

**In this article, we are going to touch on:**

- [[sign:concrete-repair/pitting-flaking-staining|What is spalling]]?
- What causes spalling?
- Areas at Higher Risk of Spalling
- Spalling Repair Options

## What Is Spalling?

Spall is a verb indicating to _break_(concrete, rock, stone, or ore) into diminutive sections. Concrete Spalling is the breakdown of concrete via natural weathering and/or chemical reaction that results in sections of cement chipping off the main body, often resulting in fractured, compromised concrete.

Spalling looks like pitted acne scarring and breaks off in flecks which can expose rebar. These divots vary in diameter and depth but can be thicker than **5 inches** and just **under an inch** in depth.

![Spalled concrete broken open down to the aggregate and reinforcing steel](/images/hub/0840aec3-ed91-476d-ac9f-2f36ed505c88/1790307928744-ba4305c0.jpg)

## Spalling Can Be Caused By

- Subpar quality concrete
- Improper curing / poor finishing techniques
- Bond failure in two-course construction
- Electrochemical reactions (such as from de-icing salts)
- Corrosion/oxidization of reinforcing rebar (due to water exposure)
- The wear and tear of the freeze-thaw cycle

Contrary to popular opinion, concrete is porous. Consequently, freezing can be a major contributing factor to spalling if you live in colder climates.

Many products have been developed to coat over your concrete, placing an impermeable waterproof barrier between your driveway and the elements.

Over the years, this ice-thaw cycle can weaken and crack up the top layer of your concrete, resulting in ugly indentations and exposed aggregate.

This is not a particularly prevalent issue for Southern Californians or Central Arizonians, however, we'd be remiss not to touch on the subject.

**Remember kids: De-icers can ruin your driveway without an epoxy, polyurea, or similar coating.**

## Areas at Higher Risk of Spalling

- **The Coast,** salt-laden air is particularly astringent and exacerbates rust. This is because of salts. The salts mix with the rain and penetrate the porous concrete.

- **Northern States,** states that utilize rock salt during the winter months for road maintenance. The salt sticks to cars and melts off in home driveways, wreaking havoc on flatwork.

- **Cities,** Cosmopolitan areas with a significant amount of pollution (such as sulfate and sulfide and other caustic compounds) have a similarly damaging effect to salt mixing with water, ultimately making it much easier to reach and corrupt rebar.

Also read our blog, **[How To Repair Your Concrete Foundation That's Crumbling](/concrete-repair/problem-signs/pitting-flaking-staining/)**

## Oxide Jacking

Oxide Jacking is the technical term that is responsible for many spalling situations.

The biggest source of spalling we see in the foundation repair industry is rusted rebar.

When moisture makes its way to the reinforcing rebar, this poses a serious threat to your foundation.

Rust expands, biting into your foundation, and, occasionally breaking off entire pieces from your footing.

![Broken, spalled concrete at the base of a wall where a section of the foundation has split away](/images/hub/0840aec3-ed91-476d-ac9f-2f36ed505c88/1790213600551-irv8o4.jpg)

In short, spalling can affect anything constructed of **_concrete_**, but we most often see it in conjunction with foundation failure due to **foundation settlement** or **foundation heave** (both of which are caused by **expansive soil**).

## Spalling Repair Options

- Patch the pitted area (utilizing a color matching compound)
- Resurface with new concrete (not the best option if the rust is not addressed first)

## Dalinghaus Delamination Repair Method

Here at Dalinghaus, we utilize a specific repair method to repair spalling concrete
This procedure is for a non-bowing wall crack repair and is intended to provide confining strength over the patched surface as well as make up for any strength deficiencies related to section loss of corroded reinforcing steel.

1.) All loose material must be removed from the crack locations.

4.) Ensure that the existing reinforcing steel is cleaned during this process and that the new rebar extends a minimum of 12″ beyond the corrosion. 5.) Epoxy new reinforcing steel in place and let set until cured.

7.) Once patching material has set, prepare surface to a minimum concrete surface profile CSP-3 as defined by ICRI 310-2R.

8.) Install SRS-660BI over the affected area extending a minimum of 18″ beyond the crack.

9.) Follow all manufacturers instruction on the preparation, installation, and curing of the material.

10.) For all material installed on the exterior, coat the CFRP with a coating appropriate for the conditions to provide UV protection.

11.) Cover back up and match finish (stucco/cement/paint)

## Let Dalinghaus Repair Your Spalling

Here at Dalinghaus, we believe preventative maintenance is the best form of maintenance. It's a good idea to coat your driveways with water-resistant formulas.

## Schedule a Free Evaluation

Foundation movement is easier to judge in person than from a photo. [Schedule a free evaluation](/contact-us/) and a Dalinghaus specialist will walk the property with you and explain what the evidence shows.